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智能加工系统▕ 刀具断裂监控系统

吉兰丁智能制造的刀具断裂监控系统是针对加工过程中刀具断裂等异常工况进行判断及报警的智能监控软件。该系统通过学习正常的加工过程得到控制边界曲线,当刀具发生断裂时,信号超出边界,系统即可自动报警并控制机床暂停加工。

适用范围:车削、铣削、钻孔、铰孔、镗孔、攻丝等。

TBM is an intelligent monitoring software used to distinguish abnormal condition in machining process(e.g.,tool breakage) and give alarm to the operators in real time.By learning and analyzing normal process data,TBM figures out the control boundaries of the machining process,When tools break in machining process, the real-time signal will go beyond the control boundaries. At this situation,TBM will give automatic alarm and stop the machine tool from machining.

Application fields:turning,milling,drilling,reaming,boring,tapping,and so on.

断刀监控实时且快速

本产品可针对批量加工中常见的刀具断裂进行监控,监控过程基于过程数据的实时检测与对比,具有极高实时性和准确性。

TBM can detect tool breakage in mass production.The monitoring is based on real-time data collecting and comparing, which guarantees high responsiveness and accuracy.

系统操作简便

使用刀具断裂监控系统只需学习正常加工曲线,系统自动生成边界后即可进行监控,新手也能快速掌握。

In order to perform real-time monitoring.TBM only needs to complete some simple data uploading and curve learning process.Therefore,operators with less machining experience can also fulfil it easily by simple operation.

确保自动化加工的有效运行

使用刀具断裂监控系统在自动化加工过程中遇到断刀,系统会及时发出报警信号,避免机床撞伤,保护断刀后的后续加工刀具。

If a tool breaks in machining process.TBM will give alarm to the operator in time so as to avoid damage of the machine tool and keep the following tools and work piece safe.

区别常规刀具断裂检验,降低废品率真

常规断刀的检测是在工件加工完之后进行检测,此时已经产生废品,使用刀具断裂监控系统可以在加工中检查出异常,降低废品率。

Regular tool breakage detecting usually checks the tool condition after machining the work piece,while at that time the work piece already became the scrap very possibly. By using TBM to monitor the machining process, the abnormal condition will be detected in real-time process, which can decreased the reject rate effectively.


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